The 650 rebuild is finished. It’s running pretty damn good. Going easy on it for the first few hundred miles.
Here’s what I did in the last step:
- Re-did my wiring, I cut out about half my wires. Props to Adam!
- Installed oil cooler
- Spot-painted frame
- Re-mounted gauges lower and tighter
- Installed new rings, assembled engine. Props to Nick!

- Ready for the engine to go back in

- Gauges mounted lower and tighter

- Custom headlight switch, mounted in fork ear
- Oil cooler adapter plate which makes the entire cooler set-up work, purchased from: www.randakks.com
Thanks to everyone who helped. Couldn’t have done it without you guys. Extra special thanks to Adam, for his intricate wiring knowledge, and Nick for his master engine expertise.
-Ed




July 25th, 2010 at 6:26 pm
Fantastic!
I think you made the all right choices with the re-build and believe the oil cooler will alleviate any future charging issues!
July 26th, 2010 at 10:36 am
thanks scott, I sure hope so!
-ed
July 26th, 2010 at 6:32 pm
Looks awesome man, can’t wait to see it.
August 3rd, 2010 at 1:25 am
looks great!! I’m inspired to rewire my kz 750 twin now!!
August 4th, 2010 at 9:43 pm
bike looks great i have a 1980 cb650c what main jets did you use i have the same set up as this pods and 4 to one header the bike iseems to run hot
August 5th, 2010 at 7:49 am
just made a new post with all the info… hope it helps!
http://www.chinonthetank.com/2010/08/cb650-pod-filters/