Cafe Seat Build

Hey, I’m excited about the positive feedback about my shop girl posts, thanks!

This week I helped Rob as he experimented with building his first ever cafe seat.  After deciding the shape, we made a cardboard pattern and mocked it up on a frame to make sure the proportions were right.  Then we traced the pattern pieces onto a sheet of steel.

After cutting out the pieces, we smoothed out any rough edges on the wire wheel and hammered flat any bends.  Then the piece was rolled through the slip roller to give shape.

We decided a slightly concave end piece would give the seat some character, so we hammered the steel with a nylon mallet.  To get a really tight bend, we then hammed it over a steel hammer head.

The pieces fit pretty good.  Next Rob tacked the pieces in place with a few TIG welds.

The steel used was a little rusty, so before a full weld happens, the pieces will have to be cleaned up to ensure a strong weld.  It’d be cool to stamp some numbers on that back end plate eventually.  We’ll see what happens.

4 responses to “Cafe Seat Build”

  1. Martin says:

    Cool, this is making me want to get tools and machines I dont have money or room for.

  2. admin says:

    do it Martin. fuck it. only live once.

  3. jackie says:

    Very good idea. Go with it!

  4. Rob says:

    Where’s the rest?? Please continue.

Leave a Reply

Your email address will not be published. Required fields are marked *

This site uses Akismet to reduce spam. Learn how your comment data is processed.

Random
Blast
From Past

Published - Apr 9, 2019

kz1000r-s1-replica

Another half-dolphin. The kz1000r-S1 is the holy grail of KZ’s. So, even a S1 replica is badass as shit. Love it. head was ported by Larry Cavanaugh like mine. has webcam 110 like mine. 1100cc Curious to see what it’ll sell for. Obvious difference I see is it doesn’t have dual plug / dual coil […]