Honda CB Starter Delete / Block Off

Here’s a solution for removing your starter if you have setup your cycle to be kick only like I did.

Previously, I used to use a rubber freeze plug which is the standard internet forum recommendation. However, day one of riding to Lake Superior my freeze plug blew out and my bike hemorrhaged oil 30 miles outside of Philly. Fuck using freeze plugs.

20130811-091212.jpg

Here’s how to modify your starter to remove the weight, plug the engine case, and retain both mounts for the starter cover. This is my 1976 CB550 but this will also apply to the CB500 and other motors with a similiar starter setup.

Step 1: Remove and disassemble your starter. This starter was already dead so I didn’t ruin a good one.

Cb550StarterDelete

Step 2: Make an aluminum plug to fit where the starter shaft went.

Cb550StarterDelete-2

Step 3: Weld it

Cb550StarterDelete-3

Step 4: Cut aluminum tubing the length of the starter body to keep the correct spacing. I used 6061 aluminum tubing 3/8″ OD, .277″ ID, .049″ wall thickness which I picked up from McMaster-Carr

Cb550StarterDelete-6

Step 5: Reassemble

Cb550StarterDelete-7

Step 6: Install

Cb550StarterDelete-8

Step 7: Done. Looks stock but you’ve saved maybe 6ish lbs.

Cb550StarterDelete-9

If anyone is interested in this mod but doesn’t have a welder, email me and I can do it for you. Also, if anyone is holding a finned starter cover hit me up, I’m trying to buy one. Castandsalvage@gmail.com

One response to “Honda CB Starter Delete / Block Off”

  1. John Verdier says:

    Hey man, this really helped me out and is a great solution to deleting the starter. Just wanted to say thanks.

Leave a Reply

Your email address will not be published. Required fields are marked *

This site uses Akismet to reduce spam. Learn how your comment data is processed.

Random
Blast
From Past

Published - Jun 25, 2019

Canadian Rockies – day 8

Golden BC to southern portion of Jasper Alberta Woke up in light rain and headed north towards Jasper Was ultra cold for me Almost didn’t go to Jasper because was too cold and rainy Have on every single layer of clothing, thermals, rain suit, 2 gloves and still cold Decided to go anyway Get to […]